Experimental Study of Reinforced Concrete T-Beam Retrofitted with Ultra-High-Performance Concrete under Cyclic and Ultimate Flexural Loading

Materials (Basel). 2023 Dec 11;16(24):7595. doi: 10.3390/ma16247595.

Abstract

Structurally deficient bridges are commonly retrofitted using conventional methodologies, including reinforced concrete, steel jackets, and fiber-reinforced polymers. Although these retrofit methods aim to improve structural performance, exposure to aggressive environments may undermine the durability performance of the retrofit material. More recently, ultra-high-performance concrete (UHPC) has provided an alternative to conventional construction methods, with its superior material characteristics favoring its use in retrofit applications. In this study, a large-scale reinforced concrete (RC) T-beam is constructed and artificially damaged. The T-beam is then retrofitted with an external envelope of UHPC on all faces. Sandblasting is introduced to the surface, providing partially exposed reinforcement in the T-beam to simulate material deterioration. Additional reinforcement is placed in the web and flange, followed by casting the enveloping layer of UHPC around the specimen. The feasibility of this method is discussed, and the structural performance of the beam is assessed by subjecting the beam to cyclic and ultimate flexural loading. This paper presents the results of cyclic and ultimate testing on the RC-UHPC composite T-beam regarding load-displacement, failure mode, and strain responses. The retrofitted T-beam specimen is subjected to a cyclic loading range of 131 kN for 1.576 million cycles. Despite no visible cracks in the cyclic testing, the specimen experiences a 12.22% degradation in stiffness. During the ultimate flexural testing, the specimen shows no relative slip between the two concretes, and the typical flexural failure mode is observed. By increasing the longitudinal reinforcement ratio in the web, the failure mode can shift from localized cracking, predominantly observed in the UHPC shell, toward a more distributed cracking pattern along the length of the beam, which is similar to conventional reinforced concrete beams.

Keywords: accelerated retrofit solution; beam retrofit; cyclic loading; failure mode; flexural strength; ultra-high-performance concrete (UHPC).