Introducing microarchitecture into 3D-printed prosthesis socket: Pressure distribution and mechanical performance

Abstract

This research is aimed at development of 3D-printed sockets for an orthopaedic prosthesis using methods of pressure redistribution on the inner surface of the socket. Topological freedom provided by modern additive manufacturing allows optimization of the parameters of the socket to create an orthopaedic prosthesis with properties adapted to the needs of a particular patient. This paper proposes an approach to redistribute the pressure in the prosthesis by controlled reinforcement with continuous carbon rods to artificially create zones of higher and lower pressure to facilitate prosthetic wear. Numerical modelling is used for the pre-design of a unique internal architecture of the prosthesis, which can redistribute the pressure on the inner surface of the socket, thus relieving excessive pressure from sensitive soft-tissue zones. The influence of socket thickness, inclination angle of the rods and the elastic behaviour of the polymeric materials on the extent of pressure redistribution is investigated.

Keywords: Additive manufacturing; Continuous fibre; Exoprosthesis; Finite-element analysis; Numerical simulation; Socket.