Testing Various Cement Formulations under Temperature Cycles and Drying Shrinkage for Low-Temperature Geothermal Wells

Materials (Basel). 2023 Nov 23;16(23):7281. doi: 10.3390/ma16237281.

Abstract

Low-enthalpy geothermal wells are considered a sustainable energy source, particularly for district heating in the Netherlands. The cement sheath in these wells experiences thermal cycles. The stability of cement recipes under such conditions is not well understood. In this work, thermal cycling experiments for intermediate- and low-temperature geothermal well cements have been conducted. The samples were cured either under ambient conditions or under realistic pressure and temperature for 7 days. The samples did not show any signs of failure after performing 10 cycles of thermal treatment between 100 °C and 18 °C. We also tested cement formulations under drying conditions. Drying shrinkage is caused by a reduction in the water content of cement, which leads to capillary forces that can damage cement. Such circumstances lead to tensile stresses causing radial cracks. Most samples exhibited cracks under low humidity conditions (drying). Fiber reinforcement, especially using short PP fibers, improved the cement's resilience to temperature and humidity changes. Such additives can improve the longevity of cement sheaths in geothermal wells.

Keywords: additives; cement; drying shrinkage; fibers; geothermal; leakage; microannulus; radial cracks; rubber; temperature cycles.

Grants and funding

This research was funded by the Geothermica project “Sustainable Geothermal Well Cements for Challenging Thermo-Mechanical Conditions (TEST-CEM)”, number 2003184001. The project has been subsidized through the Cofund GEOTHERMICA by DoE (the USA), RVO NL (The Netherlands), and the Research Council of Norway.