In the advent of Industry 5.0, advances in human-centered smart manufacturing (HSM) accentuate the role of humans in human-machine collaboration. This development has catapulted human health in human-machine systems to the forefront of the conversation. Although various tools have emerged to mitigate work-related musculoskeletal disorders (WMSDs), combining biomechanics with human morphology, the extant methods primarily hinge on expert scoring. Such methods display a step-wise change between risk levels, yielding inadequate assessment accuracy and posing challenges to human health assurance in HSM. To address these issues, this study proposes a spatial relationship-aware rapid entire body fuzzy assessment technique. The proposed method enhances the rapid entire body assessment (REBA) by enacting a dynamic evaluation of WMSD-related risk via a deep learning-based 3D pose reconstruction. Contrary to the step-wise transitions between REBA's different risk levels, the proposed method actualizes a fuzzy assessment of WMSD risk by introducing weights between these levels. This innovation allows for a more accurate risk assessment for workers engaged in HSM. Validation through experiments conducted on data from an automobile production line demonstrates that the proposed method can achieve a precision rate of 99.31%. Demo videos and code are available at https://github.com/giim-hf-lab/REBA-PLUS.
Keywords: 3D pose reconstruction; Fuzzy assessment; Human-centered smart manufacturing; Musculoskeletal disorders; REBA.
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