Poly(lactic) acid (PLA) is a bio-compatible polymer widely used in additive manufacturing, and in the form of cellular foam it shows excellent mechanical and piezoelectric properties. This type of structure can be easily 3D-printed by Fusion Deposition Modelling (FDM) with commercially available composite filaments. In this work, we present mechanical and electrical investigations on 3D-printed low-cost and eco-friendly foamed PLA. The cellular microstructure and the foaming degree were tuned by varying extrusion temperature and flowrate. The maximum surface potential and charge stability of disk samples were found in correspondence of extrusion temperature between 230 and 240 °C with a flowrate of 53-44% when charging on a heated bed at 85 °C. The cells' morphology and correlated mechanical properties were analyzed and the measured piezoelectric d33 coefficient was found to be 212 pC/N. These findings show the importance of printing parameters and thermal treatment during the charging process in order to obtain the highest charge storage, stability and material flexibility. These results suggest that 3D-printed cellular PLA is a promising sustainable material for sensing and energy-harvesting applications.
Keywords: 3D printing; cellular polymers; energy harvesting; innovative materials; piezoelectrets; polylactic acid.