The utilization of reclaimed asphalt pavement (RAP) could reduce the cost of pavements containing epoxy polymer (EP) materials. This study was aimed at improving the homogeneity of an EP-reclaimed asphalt mixtures (ERAMs) at both the micro- and meso-scale to provide a reference for an ERAM production process. At the microscale, nanoindentation tests were conducted to characterize the diffusion between the EP and aged asphalt mastic. At the mesoscale, computerized tomography (CT) X-ray scanning and MATLAB analysis were employed to investigate the distribution of the aggregate within the ERAM. The results revealed that mixing temperature played a significant role in the diffusion and distribution between the EP and the aged asphalt mastic, thus impacting the mechanical properties of the material. Heating at 180 °C (the recommended mixing temperature of EP) resulted in a wider blending zone between the EP and the aged asphalt mastic compared to heating at 160 °C (the usual mixing temperature of ordinary reclaimed asphalt mixtures). The overall dispersion of the aggregate in the ERAM exhibited greater homogeneity in the vertical direction than in the horizontal direction. Adjusting the gradation of the RAP was found to be effective in reducing horizontal variability in the distribution of the coarse aggregate, fine aggregate, and air voids in the ERAM. Adjusting the RAP gradation further enhanced the vertical homogeneity in the distribution of the fine aggregate, while its impact on the vertical distribution of the coarse aggregate was minimal. Short-term aging led to increased variability in the distribution of the coarse aggregate, fine aggregate, and air voids within the ERAM. However, adjusting the gradation was effective in mitigating the adverse effects of short-term aging on both horizontal and vertical homogeneity in the aggregate distribution.
Keywords: aggregate; asphalt mastic; diffusion; epoxy resin; homogeneity; reclaimed asphalt pavement.