As an excellent alternative to petroleum-based food packaging materials, a novel green hybrid composite film with an excellent interconnected network structure was successfully fabricated by integrating chitosan (chi), microcrystalline cellulose (MCC), and lignin nanoparticles (LNP), including the desired amount of plasticizer glycerol (gly). Overall, 36 combinations were developed and investigated for superior biocomposite film formation. Among the various concentration ratios, the 40:35:25 chi-MCC-gly film provided well-organized film formation, good physicochemical properties, mechanical stability, efficient water contact angle, reduced water solubility, and lower water vapor permeability (11.43 ± 0.55 × 10-11 g.m-1.s-1.Pa-1). The performance of the chi-MCC-gly film further enhanced by the homogeneous incorporation of ∼100 nm LNP. With 1 % LNP addition, the tensile strength of the film increased (28.09 MPa, 47.10 % increase) and the water vapor permeability reached a minimum of 11.43 × 10-11 g.m-1.s-1.Pa-1, which proved the impact of LNP in composite films. Moreover, the films showed excellent resistance to thermal shrinkage even at 100 °C and exhibited nearly 100 % UV blocking efficiency at higher LNP concentrations. Interestingly, the green composite films extended the shelf life of freshly cut cherry tomatoes to seven days without spoilage. Overall, the facile synthesis of strong, insoluble, UV-blocking, and thermally stable green composite films realized for food packaging applications.
Keywords: Active packaging; Alkali lignin; Biocomposite film; Chitosan; Food packaging; Microcrystalline cellulose.
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