Influence of pH and dissolved oxygen control strategies on the performance of pilot-scale microalgae raceways using fertilizer or wastewater as the nutrient source

Abstract

Dissolved oxygen concentration and pH are controllable and cost-effective variables that determine the success of microalgae-related processes. The present study compares different control strategies for pH and dissolved oxygen in pilot-scale microalgae production systems. Two 80 m² raceway reactors were used, one operated with freshwater plus fertilizer and the other with wastewater as the nutrient source. Both were in semi-continuous mode at a fixed dilution rate of 0.2 day^-1. A comparison between the classical On-Off and more advanced pH control strategies, such as PI and Event-based control, was performed, focusing on biomass productivity and the influence of all the process parameters on microalgae growth; "No control" of pH was also assayed. The results show that Event-based control was the best algorithm when using freshwater plus fertilizer. In contrast, no significant differences were observed using the different control strategies when wastewater was the nutrient source. These experiments were performed through selective control strategy, prioritizing pH over dissolved oxygen; however, it was demonstrated that they did not allow to achieve satisfactory dissolved oxygen removal results, especially for the fertilizer system. After modifying the gas diffuser configuration and improving the mass transfer, independent on-off strategies have been developed, permitting effective control of both variables and increasing productivity by up to 20% in both systems. Concluding, a detailed analysis of the energy demand for each strategy implemented in terms of gas consumption and gas flow to biomass ratio is provided.

Keywords: Automatic control; Dissolved oxygen; Microalgae; Productivity; Raceways; Wastewater; pH.