The motion of input material in a rotary kiln is an important aspect of its operation. This can be observed especially in the case of the implementation of the hazardous waste incineration process in this device. The values of the flow parameters, mainly the residence time and the degree of mixing, can determine the proper and safe treatment of waste. The relationships that occur in the layer of solid material in a rotary kiln have not been completely recognized. This article presents a research method that involves an experiment on a laboratory stand simulating a rotary kiln in association with a dedicated algorithm. Multi-criteria tests were carried out. The adopted research method was the tracer method. It used a tracer which, subject to the same transport conditions as other material particles, provided information on the characteristic of the motion of tested materials in the rotating cylinder. The application based on the residence time distribution (RTD) algorithm returned information about the characteristics of the motion of the material in the rotary cylinder in terms of residence time distribution and the degree of mixing. This tracer method, together with stimulus impulses on the grate and a dedicated RTD algorithm, was used here as a sensor method to examine the characteristics of material motion on various grate systems. The data obtained as a result of this research may include, among others, the boundary conditions for numerical simulations of processes carried out in a rotary kiln.
Keywords: algorithm for residence time; dispersion; flow parameters; residence time distribution; rotary kiln; sensor method; signal-response experiment; tracer method.