The casting process involves pouring molten metal into a mold cavity. Currently, traditional object detection algorithms exhibit a low accuracy and are rarely used. An object detection model based on deep learning requires a large amount of memory and poses challenges in the deployment and resource allocation for resource limited pouring robots. To address the accurate identification and localization of pouring holes with limited resources, this paper designs a lightweight pouring robot hole detection algorithm named LPO-YOLOv5s, based on YOLOv5s. First, the MobileNetv3 network is introduced as a feature extraction network, to reduce model complexity and the number of parameters. Second, a depthwise separable information fusion module (DSIFM) is designed, and a lightweight operator called CARAFE is employed for feature upsampling, to enhance the feature extraction capability of the network. Finally, a dynamic head (DyHead) is adopted during the network prediction stage, to improve the detection performance. Extensive experiments were conducted on a pouring hole dataset, to evaluate the proposed method. Compared to YOLOv5s, our LPO-YOLOv5s algorithm reduces the parameter size by 45% and decreases computational costs by 55%, while sacrificing only 0.1% of mean average precision (mAP). The model size is only 7.74 MB, fulfilling the deployment requirements for pouring robots.
Keywords: DSIFM; YOLOv5s; casting process; object detection.