Flexible conductive fibers have shown tremendous potential in diverse fields, including health monitoring, intelligent robotics, and human-machine interaction. Nevertheless, most conventional flexible conductive materials face challenges in meeting the high conductivity and stretchability requirements. In this study, we introduce a knitted structure of liquid metal conductive fibers. The knitted structure of liquid metal fiber significantly reduces the resistance variation under tension and exhibits favorable durability, as evidenced by the results of cyclic tensile testing, which indicate that their resistance only undergoes a slight increase (<3%) after 1300 cycles. Furthermore, we demonstrate the integration of these liquid metal fibers with various rigid electronic components, thereby facilitating the production of pliable LED arrays and intelligent garments for electrocardiogram (ECG) monitoring. The LED array underwent a 30 min machine wash, during which it consistently retained its normal functionality. These findings evince the devices' robust stable circuit functionality and water resistance that remain unaffected by daily human activities. The liquid metal knitted fibers offer great promise for advancing the field of flexible conductive fibers. Their exceptional electrical and mechanical properties, combined with compatibility with existing electronic components, open new possibilities for applications in the physiological signal detection of carriers, human-machine interaction, and large-area electronic skin.
Keywords: conductive fibers; knitted structure; liquid metal; microchannel injection; wearable electronics.