In this work we present a novel approach utilizing nuclear magnetic resonance (NMR) relaxometry to assess the structural stability of microcapsules employed as self-healing agents in advanced aerospace composites both in ambient and harsh environmental conditions. We successfully correlate the amount of the encapsulated self-healing agent with the signal intensity and confirm non-destructively the quantity of the encapsulated self-healing agent mass for the first time in the literature using 1H NMR spin-spin relaxation techniques on urea-formaldehyde (UF) microcapsules of different diameters containing an epoxy healing agent. The amount of self-healing agent is shown to increase by reducing the capsule diameter; however, the reduced shell mass renders the capsules more fragile and prone to failure. Most notably, via NMR experiments conducted during thermal cycling simulating flight conditions, we demonstrate that the microcapsule integrity under thermal fatigue varies according to their size. Especially we experimentally verify that the microcapsules with the most sensitive shells are the 147 nm and 133 nm diameter microcapsules, which are the most commonly used in self-healing systems. Finally, we were able to retrieve the same results using a portable NMR spectrometer developed in-house for in situ microcapsule testing, thus demonstrating the potential of NMR relaxometry as a powerful non-destructive evaluation tool for the microcapsule production line.
© 2023. The Author(s).