A Cross-Plane Design for Wearable Thermoelectric Generators with High Stretchability and Output Performance

Small. 2023 Nov;19(45):e2304529. doi: 10.1002/smll.202304529. Epub 2023 Jul 11.

Abstract

Stretchable wearable thermoelectric (TE) generators (WTEGs) without compromising output performance for real wearables have attracted much attention recently. Herein, a 3D thermoelectric generator with biaxial stretchability is constructed on the device level. Ultraflexible inorganic Ag/Ag2 Se strips are sewn into the soft purl-knit fabric, in which the thermoelectric legs are aligned in the direction of vertical heat flux. A stable and sufficient temperature gradient of 5.2 °C across the WTEG is therefore achieved when contacted with the wrist at a room temperature of 26.3 °C. The prepared TEG generates a high power density of 10.02 W m-2 at a vertical temperature gradient of 40 K. Meanwhile, the reliable energy harvesting promises a variation of less than 10% under the biaxial stretching up to 70% strain via leveraging the combined effects of the stretchability of knit fabric and geometry of TE strips. The knit fabric-supported TEG enables a seamless conformation to the skin as well as efficient body heat harvesting, which can provide sustainable energy to low power consumption wearable electronics.

Keywords: biaxial stretchability; cross-plane design; knit fabric structures; wearable thermoelectric fabrics.