Bimetallic NiFe Nanoparticles Supported on CeO2 as Catalysts for Methane Steam Reforming

Andrea Braga; Marina Armengol-Profitós; Laia Pascua-Solé; Xavier Vendrell; Lluís Soler; Isabel Serrano; Ignacio J Villar-Garcia; Virginia Pérez-Dieste; Núria J Divins; Jordi Llorca

doi:10.1021/acsanm.3c00104

Bimetallic NiFe Nanoparticles Supported on CeO₂ as Catalysts for Methane Steam Reforming

ACS Appl Nano Mater. 2023 May 2;6(9):7173-7185. doi: 10.1021/acsanm.3c00104. eCollection 2023 May 12.

Authors

Andrea Braga^{1

2

3}, Marina Armengol-Profitós^{1

2

3}, Laia Pascua-Solé^{1

3}, Xavier Vendrell^{1

2}, Lluís Soler^{1

2

3}, Isabel Serrano¹, Ignacio J Villar-Garcia⁴, Virginia Pérez-Dieste⁴, Núria J Divins^{1

2

3}, Jordi Llorca^{1

2

3}

Affiliations

¹ Institute of Energy Technologies, Universitat Politècnica de Catalunya, EEBE, Eduard Maristany 10-14, 08019 Barcelona, Spain.
² Department of Chemical Engineering, Universitat Politècnica de Catalunya, EEBE, Eduard Maristany 10-14, 08019 Barcelona, Spain.
³ Barcelona Research Center in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, EEBE, Eduard Maristany 10-14, 08019 Barcelona, Spain.
⁴ ALBA Synchrotron Light Source, Carrer de la Llum 2-26, 08290 Cerdanyola del Vallès Barcelona, Spain.

Abstract

Ni-Fe nanocatalysts supported on CeO₂ have been prepared for the catalysis of methane steam reforming (MSR) aiming for coke-resistant noble metal-free catalysts. The catalysts have been synthesized by traditional incipient wetness impregnation as well as dry ball milling, a green and more sustainable preparation method. The impact of the synthesis method on the catalytic performance and the catalysts' nanostructure has been investigated. The influence of Fe addition has been addressed as well. The reducibility and the electronic and crystalline structure of Ni and Ni-Fe mono- and bimetallic catalysts have been characterized by temperature programmed reduction (H₂-TPR), in situ synchrotron X-ray diffraction (SXRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. Their catalytic activity was tested between 700 and 950 °C at 108 L g_cat^-1 h^-1 and with the reactant flow varying between 54 and 415 L g_cat^-1 h^-1 at 700 °C. Hydrogen production rates of 67 mol g_met^-1 h^-1 have been achieved. The performance of the ball-milled Fe_0.1Ni_0.9/CeO₂ catalyst was similar to that of Ni/CeO₂ at high temperatures, but Raman spectroscopy revealed a higher amount of highly defective carbon on the surface of Ni-Fe nanocatalysts. The reorganization of the surface under MSR of the ball-milled NiFe/CeO₂ has been monitored by in situ near-ambient pressure XPS experiments, where a strong reorganization of the Ni-Fe nanoparticles with segregation of Fe toward the surface has been observed. Despite the catalytic activity being lower in the low-temperature regime, Fe addition for the milled nanocatalyst increased the coke resistance and could be an efficient alternative to industrial Ni/Al₂O₃ catalysts.