Production of Cellulose Pulp and Lignin from High-Density Apple Wood Waste by Preimpregnation-Assisted Soda Cooking

Polymers (Basel). 2023 Mar 29;15(7):1693. doi: 10.3390/polym15071693.

Abstract

Apple wood waste (AWW), mainly tree trucks, is collectible lignocellulosic biomass from orchard rotation. The biorefinery of AWW is challenging because of the hard and dense structure. In the present work, chemical composition determination and microstructure observation was performed for the first time on AWW. Alkali-preimpregnation-assisted soda cooking (APSC) was developed to separate cellulose a pulp and lignin from AWW. APSC attained pulp yield of 34.2% at 23% NaOH, showing a 13.2% improvement compared to conventional soda cooking (SC). Fiber length analysis showed APSC-AWW pulp consisted mainly of medium and short fibers, which means blending with long-fibered pulp to enhance the physical strength of pulp sheets. A blend of APSC-AWW pulp and long-fibered pulp in the proportion of 80:20 attained comparable physical strength to hardwood kraft pulp. ASPC-AWW lignin was separated from spent liquor by acidification and then purified by dialysis desalination. The purified ASPC-AWW lignin showed a weight-average molecular weight of 4462 g/mol, similar to softwood kraft lignin but more uniform. Structural analysis revealed that ASPC-AWW lignin was composed of a syringyl unit (S), guaiacyl unit(G), and p-hydroxyphenyl unit (H), and an S unit was dominant with an S/G/H ratio of 74.5:18.2:7.3. It is believed the utilization of fruit tree wood waste as the feedstock of biorefinery is attractive to countries without sufficient forestry resources. Furthermore, the developed APSC is based on conventional SC, which ensures the feasibility of an industrial application.

Keywords: alkali preimpregnation; apple wood; lignin; pulping; soda cooking.