The Influence of Mesh Density on the Results Obtained by Finite Element Analysis of Complex Bodies

Materials (Basel). 2023 Mar 23;16(7):2555. doi: 10.3390/ma16072555.

Abstract

Finite element analysis of complex bodies is frequently used in design to determine the size of deformations. Successive iterations, with progressive refinement of mesh densities, are most often required to obtain a sufficiently accurate convergent numerical solution. This process is costly, time consuming, and requires superior hardware and software. The paper presents a quick and effortless way to determine a sufficiently accurate value of the numerical solution. The mentioned solution is obtained by amending the numerical solution resulting for a certain value of the mesh density of the studied body with an adequate proportionality coefficient determined following the deformation study of simple bodies differently subject to external forces. It is assumed that the elastic displacement of the various bodies has a similar evolution as the mesh density increases and that the values of the proportionality coefficients considered are approximately equal for identical mesh densities. Examples presented are related to the reference body of the mechanical press PAI 25.

Keywords: FEA simulation; complex parts; elastic displacements; estimation error; exact solution; influence analysis; mesh density; numerical solution.

Grants and funding

This research was funded by CNFIS, Romania, grant number CNFIS-FDI-2019-0324.