The integration of energy harvesting systems into sensing technologies can result in novel autonomous sensor nodes, characterized by significant simplification and mass reduction. The use of piezoelectric energy harvesters (PEHs), particularly in cantilever form, is considered as one of the most promising approaches aimed at collecting ubiquitous low-level kinetic energy. Due to the random nature of most excitation environments, the narrow PEH operating frequency bandwidth implies, however, the need to introduce frequency up-conversion mechanisms, able to convert random excitation into the oscillation of the cantilever at its eigenfrequency. A first systematic study is performed in this work to investigate the effects of 3D-printed plectrum designs on the specific power outputs obtainable from FUC excited PEHs. Therefore, novel rotating plectra configurations with different design parameters, determined by using a design-of-experiment methodology and manufactured via fused deposition modeling, are used in an innovative experimental setup to pluck a rectangular PEH at different velocities. The obtained voltage outputs are analyzed via advanced numerical methods. A comprehensive insight into the effects of plectrum properties on the responses of the PEHs is attained, representing a new and important step towards the development of efficient harvesters aimed at a wide range of applications, from wearable devices to structural health monitoring systems.
Keywords: DoE; additive manufacturing; autonomous sensor nodes; energy harvesting; experimental assessment; frequency up-conversion.