Distributed Optical Measurement System for Plate Fin Heat Exchanger

Sensors (Basel). 2023 Mar 11;23(6):3047. doi: 10.3390/s23063047.

Abstract

The acquirement of the flow information in plate-fin heat exchanger (PFHE) is limited by its metal structure and complex flow condition. This work develops a new distributed optical measurement system to obtain flow information and boiling intensity. The system utilizes numerous optical fibers installed at the surface of the PFHE to detect optical signals. The attenuation and fluctuation of the signals reflect the variation of the gas-liquid interfaces and can be further used to estimate the boiling intensity. Practical experiments of flow boiling in PFHE with different heating fluxes have been carried out. The results verify that the measurement system can obtain the flow condition. Meanwhile, according to the results, the boiling development in PFHE can be divided into four stages with the increase in the heating flux, including the unboiling stage, initiation stage, boiling developing stage, and fully developed stage.

Keywords: distributed optical measurement; flow boiling; mini-channel; plate fin heat exchanger; twin-core optical fiber.