The pouring quality of epoxy resin in the resin cavity of deep-water composite flexible pipe end fittings has a decisive effect on the performance of the end fitting, and accurate investigation of the resin flow during the pouring process can provide a reference for optimization of the pouring process so that the pouring quality can be improved. In this paper, numerical methods were employed to investigate the pouring process of the resin cavity. The distribution and evolution of defects were studied, and the influence of pouring rate and fluid viscosity on pouring quality was analyzed. In addition, based on the simulation results obtained, some local pouring simulations were conducted for the armor steel wire, the key characteristic structure of the end fitting resin cavity that has a significant influence on the pouring quality, to investigate the influence of the geometrical characteristics of the armor steel wire on the pouring quality. Based on these results, the existing end fitting resin cavity structure and pouring process were optimized, and better pouring quality was obtained.
Keywords: end fitting; epoxy resin; flexible pipe; numerical simulations.