A Study of Aluminum Honeycomb Structures under Dynamic Loading, with Consideration Given to the Effects of Air Leakage

Materials (Basel). 2023 Mar 9;16(6):2211. doi: 10.3390/ma16062211.

Abstract

Aluminum honeycomb structures are used in the construction of protective materials due to the positive relationship between their mass and their energy-absorbing properties. Applying such materials in the construction of large machinery, such as military vehicles, requires the development of a new method of finite element modeling, one that considers conditions with high strain rates, because a material model is currently lacking in the available simulation software, including LS-DYNA. In the present study, we proposed and verified a method of numerically modeling honeycomb materials using a simplified Y element. Results with a good level of agreement between the full core model and the Y element were achieved. The obtained description of the material properties was used in the subsequent creation of a homogeneous model. In addition, we considered the influence of increases in pressure and the leakage of the air entrapped in the honeycomb cells. As a result, we were able to attain a high level of accuracy regarding the stress values across the entire range of progressive failure, from the loss of stability to full core densification, and across a wide range of strain rates.

Keywords: air leakage; dynamic compression; honeycomb; numerical modelling; structure.

Grants and funding

The paper was written as part of the implementation of the university research grant No. 22-838.