Developing a sensor that can read out cross-talk free signals while determining various active physiological parameters is demanding in the field of point-of-care applications. While there are a few examples of non-flexible sensors available, the management of electronic waste generated from such sensors is critical. Most of such available sensors are rigid in form factor and hence limit their usability in healthcare monitoring due to their poor conformity to human skin. Combining these facets, studies on the development of a recyclable cross-talk free flexible sensor for monitoring human motions and active parameters are far and few. In this work, we report on the development of a recyclable flexible sensor that can provide accurate data for detecting small changes in strain as well as pressure. The developed sensor could decipher the signals individually responsible due to strain as well as pressure. Hence, it can deliver a cross-talk free output. Thermoplastic polyurethane and graphene were selected as the model system. The thermoplastic polyurethane/graphene sensor exhibited a tensile strain sensitivity of GF ≃ 3.375 for 0-100% strain and 10.551 for 100-150% strain and a pressure sensitivity of ∼-0.25 kPa-1. We demonstrate the applicability of the strain sensor for monitoring a variety of human motions ranging from a very small strain of eye blinking to a large strain of elbow bending with unambiguous peaks and a very fast response and recovery time of 165 ms. The signals received are mostly electrical hysteresis free. To confirm the recyclability, the developed sensor was recycled up to three times. Marginal decrement in the sensitivity was noted with recycling without compromising the sensing capabilities. These findings promise to open up a new avenue for developing flexible sensors with lesser carbon footprints.
Keywords: graphene; pressure sensor; recycling; strain sensor; thermoplastic polyurethane; wearable electronics.