In order to investigate the formation mechanism of the residual stress and residual strain in a nitrate ester plasticized polyether (NEPE) propellant grain during the curing and cooling process, the temperature, curing degree and stress/strain of the NEPE propellant grain during the curing and cooling process were analyzed via ABAQUS finite element software. The results indicate that there is a temperature gradient in the NEPE propellant grain during curing at 50 °C. The maximum temperature difference is about 5 °C and the maximum temperature is located on the center of propellant grain. At the end of curing, the temperature in the interior of the grain tends to be uniform. The curing degree in the NEPE propellant grain during the curing process has the same trend as temperature. The residual stress/strain of the NEPE propellant grain during the curing and cooling down processes are mainly composed of curing shrinkage stress/strain in the curing process and thermal stress/strain in the cooling down process. The curing shrinkage stress and strain in the curing process account for 19% and 31% of the whole process, respectively. The thermal stress and thermal strain in cooling down process account for 75% and 69% of the whole process, respectively. The thermal stress and thermal strain in the curing process can nearly be ignored. The residual stress and residual strain calculated by the traditional method is larger than that obtained in this paper. The maximum deviation of the residual stress and residual strain are about 8% and 17%, respectively.
Keywords: NEPE propellant; chemical shrinkage; curing; residual strain; residual stress.