The dry reforming of methane (DRM) was studied for seven hours at 800 °C and 42 L/(g·h) gas hourly space velocity over Ni-based catalysts, promoted with various amounts of gadolinium oxide (x = 0.0, 1.0, 2.0, 3.0, 4.0, and 5.0 wt.%) and supported on mesoporous yttrium-zirconium oxide (YZr). The best catalyst was found to have 4.0 wt.% of gadolinium, which resulted in ∼80% and ∼86% conversions of CH4 and CO2, respectively, and a mole ratio of ∼0.90 H2/CO. The addition of Gd2O3 shifted the diffraction peaks of the support to higher angles, indicating the incorporation of the promoter into the unit cell of the YZr support. The Gd2O3 promoter improved the catalyst basicity and the interaction of NiO with support, which were reflected in the coke resistance (6.0 wt.% carbon deposit on 5Ni+4Gd/YZr; 19.0 wt.% carbon deposit on 5Ni/YZr) and the stability of our catalysts. The Gd2O3 is believed to react with carbon dioxide to form oxycarbonate species and helps to gasify the surface of the catalysts. In addition, the Gd2O3 enhanced the activation of CH4 and its conversion on the metallic nickel sites.
Keywords: carbon resistance; dry reforming of methane; gadolinium oxide; nickel catalyst; yttrium-zirconium oxide.