The multi-process manufacturing of steel rolling products requires the cooperation of complicated and variable rolling conditions. Such conditions pose challenges to the fault diagnosis of the key equipment of the rolling mill. The development of transfer learning has alleviated the problem of fault diagnosis under variable working conditions to a certain extent. However, existing diagnosis methods based on transfer learning only consider the distribution alignment from a single representation, which may only transfer part of the state knowledge and generate fuzzy decision boundaries. Therefore, this paper proposes a multi-representation domain adaptation network with duplex adversarial learning for hot rolling mill fault diagnosis. First, a multi-representation network structure is designed to extract rolling mill equipment status information from multiple perspectives. Then, the domain adversarial strategy is adopted to match the source and target domains of each pair of representations for learning domain-invariant features from multiple representation networks. In addition, the maximum classifier discrepancy adversarial algorithm is adopted to generate target features that are close to the source support, thereby forming a robust decision boundary. Finally, the average value of the predicted probabilities of the two classifiers is used as the final diagnostic result. Extensive experiments are conducted on an experimental platform of a four-high hot rolling mill to collect the fault state data of the reduction gearbox and roll bearing. The experimental results reveal that the method can effectively realize the fault diagnosis of rolling mill equipment under variable working conditions and can achieve average diagnostic rates of up to 99.15% and 99.40% on the data sets of the rolling mill gearbox and bearing, which are respectively 2.19% and 1.93% higher than the rates achieved by the most competitive method.
Keywords: distribution difference; domain adaptation; fault diagnosis; rolling mill; transfer learning.