Effects of direct sulfonation on the catalytic activity and recyclability of novel lignin-based solid acid catalysts from agri-food waste

Abstract

Catalytic systems derived from lignin are emerging as quite efficient and profitable materials in many catalyzed transformations. However, these catalysts have been predominantly synthesized by carbonization. Alternatively, we prepared direct sulfonation lignin (DSL) and compared it to the carbonized-sulfonated lignin (CSL) catalyst, aiming to reveal the effects of direct functionalization of lignin on its catalytic performance and to simplify its preparation. Both catalysts were well characterized by several physicochemical techniques, and their catalytic activities were assessed by catalyzed esterification. Using CSL, the yield reached 94.11 % under the optimal conditions (60 °C, 4 h and 50 mg loading), while DSL yielded 93.97 % with only 2 h under the same conditions, which is attributed to the abundant catalytic active sites in DSL (0.62 mmol/g of SO₃H against 0.39 mmol/g for CSL). Furthermore, the activation energies were found to be 21 and 16 kJ mol^-1 for CSL and DSL, respectively, suggesting that esterification can occur with less energy input using DSL. Reusability showed that leaching of SO₃H groups and mass loss are inherently responsible for deactivation. However, both lignin-based catalysts show good stability and can be reused for 4 successive cycles. Direct lignin functionalization can be an alternative to conventional catalyst processing.

Keywords: Catalytic activity; Esterification; Lignin; Reusability; Spent coffee; Sulfonation.