Combination of Material Processing and Characterization Methods for Miniaturization of Field-Effect Gas Sensor

Sensors (Basel). 2023 Jan 3;23(1):514. doi: 10.3390/s23010514.

Abstract

The technological approach for the low-scale production of field-effect gas sensors as electronic components for use in non-lab ambient environments is described. In this work, in addition to the mechanical protection of a gas-sensitive structure, an emphasis was also placed on the very topical issue of thermal stabilization around the one temperature point, even if it is several degrees higher than the surrounding one, which will probably also be useful for any type of application for many types of field-effect sensors. Considerable attention was paid to the characterization of the results obtained by various invasive and non-invasive methods for diagnosing the manufactured construction. The technology described in this article occupies an intermediate position between laboratory samples tested in clean rooms with stable ambient atmospheres, and experimental and small-scale production sensors designed for real operating conditions to solve the narrow application of measuring low concentrations of hydrogen.

Keywords: field-effect gas sensor; laser micromilling; metal–ceramics package; pulse laser deposition; tomography.