Defect Detection of Composite Material Terahertz Image Based on Faster Region-Convolutional Neural Networks

Materials (Basel). 2022 Dec 29;16(1):317. doi: 10.3390/ma16010317.

Abstract

Terahertz (THz) nondestructive testing (NDT) technology has been increasingly applied to the internal defect detection of composite materials. However, the THz image is affected by background noise and power limitation, leading to poor THz image quality. The recognition rate based on traditional machine vision algorithms is not high. The above methods are usually unable to determine surface defects in a timely and accurate manner. In this paper, we propose a method to detect the internal defects of composite materials by using terahertz images based on a faster region-convolutional neural networks (faster R-CNNs) algorithm. Terahertz images showing internal defects in composite materials are first acquired by a terahertz time-domain spectroscopy system. Then the terahertz images are filtered, the blurred images are removed, and the remaining images are enhanced with data and annotated with image defects to create a dataset consistent with the internal defects of the material. On the basis of the above work, an improved faster R-CNN algorithm is proposed in this paper. The network can detect various defects in THz images by changing the backbone network, optimising the training parameters, and improving the prior box algorithm to improve the detection accuracy and efficiency of the network. By taking the commonly used composite sandwich structure as a representative, a sample with typical defects is designed, and the image data are obtained through the test. Comparing the proposed method with other existing network methods, the former proves to have the advantages of a short training time and high detection accuracy. The results show that the mean average precision (mAP) without data enhancement reached 95.50%, and the mAP with data enhancement reached 98.35% and exceeded the error rate of human eye detection (5%). Compared with the original faster R-CNN algorithm of 84.39% and 85.12%, the improvement is 11.11% and 10.23%, respectively, which demonstrates superb feature extraction capability and reduces the occurrence of network errors and omissions.

Keywords: composite material; defect detection; faster R-CNN; terahertz image.