A broad linear range of ionic flexible sensors (IFSs) with high sensitivity is vital to guarantee accurate pressure acquisition and simplify back-end circuits. However, the issue that sensitivity gradually decreases as the applied pressure increases hinders the linearity over the whole working range and limits its wide-ranging application. Herein, we design a two-scale random microstructure ionic gel film with rich porosity and a rough surface. It increases the buffer space during compression, enabling the stress deformation to be more uniform, which makes sure that the sensitivity maintains steady as the pressure loading. In addition, we develop electrodes with multilayer graphene produced by a roll-to-roll process, utilizing its large interlayer spacing and ion-accessible surface area. It benefits the migration and diffusion of ions inside the electrolyte, which increases the unit area capacitance and sensitivity, respectively. The IFS shows ultra-high linearity and a linear range (correlation coefficient ∼ 0.9931) over 0-1 MPa, an excellent sensitivity (∼12.8 kPa-1), a fast response and relaxation time (∼20 and ∼30 ms, respectively), a low detection limit (∼2.5 Pa), and outstanding mechanical stability. This work offers an available path to achieve wide-range linear response, which has potential applications for attaching to soft robots, followed with sensing slight disturbances induced by ships or submersibles.
© 2022 The Authors. Published by American Chemical Society.