The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting

Materials (Basel). 2022 Oct 27;15(21):7545. doi: 10.3390/ma15217545.

Abstract

The article presents the results of research on the influence of plastic deformation on the microstructure and tensile strength of Haynes 282 nickel superalloy produced by direct metal laser sintering (DMLS) and a conventional technique (casting). Samples were tested for dimensional accuracy using a 3D scanner. Then, the samples were subjected to plastic deformation by rolling. The microstructures of the DMLS and the as-cast samples were analysed using a scanning electron microscope. The strength properties of the samples were determined in a static tensile test. Microhardness measurements of the samples were also performed. Based on the analysis of the dimensional accuracy, it was found that the surface quality of the components produced by DMLS is dependent on the input parameters of the 3D printing process. Using the DMLS method, it is possible to produce Haynes 282 with a fine-crystalline microstructure containing dendrites. The fine-crystalline dendritic microstructure and low porosity showed very good tensile strength compared to the as-cast material. It was also found that the increase in the degree of plastic deformation of the as-cast Haynes 282 and the samples produced by the DMLS technique resulted in an increase in the strength of the tested samples, with reduced ductility.

Keywords: 3D scanning; Haynes 282; additive manufacturing; direct metal laser sintering; microstructure; static tensile test; superalloy.

Grants and funding

This research received no external funding.