Oil/water separation by porous materials has received growing interest over the past years since the ever-increasing oily wastewater discharges seriously threaten our living environment. Purification of nano-sized and concentrated emulsions remains a big challenge because of the sharp flux decline by blocking the pores and fouling the surfaces of those porous materials. Herein, we propose a solar-driven evaporator possessing thin-film-composite architecture to deal with these two bottlenecks. Inspired by plant roots, our evaporator composes of a large-pore sponge wrapped by a thin hydrogel film, which is constructed by the contra-diffusion and cross-linking of alginate and calcium ions at the sponge surface. The dense superoleophobic hydrogel layer serves as a selective barrier that prevents oil emulsions but allows water permeation, while the inner sponge with large pores facilitates water transport within the evaporator, ensuring sufficient water supply for evaporation. By splitting the single evaporator into an array, the evaporator performs a high evaporation rate of ∼3.10 kg·m-2·h-1 and oil removal efficiency above 99.9% for a variety of oil emulsions. Moreover, it displays a negligible decline in the evaporation rate when treating concentrated emulsions for 8 h.
Keywords: calcium alginate hydrogel; oil-in-water emulsion separation; solar-driven evaporation; superoleophobic surface; thin-film-composite evaporator.