Endowing epoxy resin (EP) with prospective liquid oxygen compatibility (LOC) as well as enhanced ultra-low-temperature mechanical properties is urgently required in order to broaden its applications in aerospace engineering. In this study, a reactive phosphorus/nitrogen-containing aromatic ethylenediamine (BSEA) was introduced as a reactive component to enhance the LOC and ultra-low-temperature mechanical properties of an EP/biscitraconimide resin (BCI) system. The resultant EP thermosets showed no sensitivity reactions in the 98J liquid oxygen impact test (LOT) when the BSEA content reached 4 wt% or 5 wt%, indicating that they were compatible with liquid oxygen. Moreover, the bending properties, fracture toughness and impact strength of BSEA-modified EP were greatly enhanced at RT and cryogenic temperatures (77 K) at an appropriate level of BSEA content. The bending strength (251.64 MPa) increased by 113.67%, the fracture toughness (2.97 MPa·m1/2) increased by 81.10%, and the impact strength (31.85 kJ·m-2) increased by 128.81% compared with that of pure EP at 77 K. All the above results demonstrate that the BSEA exhibits broad application potential in liquid oxygen tanks and in the cryogenic field.
Keywords: BSEA; epoxy resin; flame retardant; liquid oxygen compatibility; mechanical properties.