Bowden-cable-actuated soft exoskeleton robots are known for their light weight and flexibility of power transmission during rehabilitation training or movement assistance for humans. However, friction-induced nonlinearity of the Bowden transmission cable and gearbox backlash pose great challenges forprecise tracking control of the exoskeleton robot. In this paper, we proposed the design of a learning-based repetitive controller which could compensate for the non-linearcable friction and gearbox backlash in an iterative manner. Unlike most of the previous control schemes, the presented controller does not require apriori knowledge or intensive modeling of the friction and backlash inside the exoskeleton transmission system. Instead, it uses the iterative learning control (ILC)to adaptively update the reference trajectory so that the output hysteresis caused by friction and backlashis minimized. In particular, a digital phase-lead compensator was designed and integrated with the ILC to address the issue of backlash delay and improve the stability and tracking performance. Experimental results showed an average of seven iterations for the convergence of learning and a 91.1% reduction in the RMS tracking error (~1.37 deg) compared with the conventional PD control. The proposed controller design offers promising options for the realization of lightweight, wearable exoskeletons with high tracking accuracies.
Keywords: Bowden cable transmission; frictional hysteresis; gearbox backlash; iterative learning control; phase-lead compensation; soft exoskeleton robot.