This study proposes a data analysis and modelization method for the rolling mill process of billets in steel plants. By exploiting rolling mill signals and advanced data processing algorithms, a reliable billet tracking system is designed, which tracks each workpiece from the furnace entrance to the rolling mill stands' exit area. Based on the stored information, two problems are addressed: the data analysis of the temperature sensors (a thermal imaging camera and pyrometers) and the current that is related to the rolling mill stands' absorption, and subsequently, a mathematical modelization of the billets' temperature along their path in the rolling mill is produced. The data analysis suggested that we should perform hardware modifications: the thermal imaging camera was repositioned to avoid the effect of scale formation on the temperature measurements. The modelization phase provided the basis for future control and/or diagnosis applications that will exploit a temperature decay model.
Keywords: billet; data analysis; modelization; reheating furnace; rolling mill stands; steel industry; tracking system.