Research on Mechanical Properties and Damage Evolution of Pultruded Sheet for Wind Turbine Blades

Materials (Basel). 2022 Aug 19;15(16):5719. doi: 10.3390/ma15165719.

Abstract

In order to explore the mechanical properties, failure mode, and damage evolution process of pultruded sheets for wind turbine blades, a tensile testing machine for pultruded sheets for wind turbine blades was built, and the hydraulic system, mechanical structure, and control scheme of the testing machine were designed. The feasibility of the mechanical structure was verified by numerical simulation, and the control system was simulated by MATLAB software. Then, based on the built testing machine, the static tensile test of the pultruded sheet was carried out to study the mechanical properties and failure mode of the pultruded sheet. Finally, an infrared thermal imager was used to monitor the temperature change on the surface of the test piece, and the temperature change law and damage evolution process of the test piece during the whole process were studied. The results show that the design scheme of the testing machine was accurate and feasible. The maximum stress occurred in the beam after loading the support, the maximum stress was 280.18 MPa, and the maximum displacement was 0.665 mm, which did not exceed its structural stress-strain limit. At the same time, the control system met the test requirements and had a good follow-up control effect. The failure load of the pultruded sheet was 800 kN. The failure deformation form included three stages of elasticity, yield, and fracture, and the finite element analysis data were in good agreement with the test results. The failure modes were fiber breakage, delamination, and interfacial debonding. The surface temperature of the specimen first decreased linearly, and then continued to increase. The strain and temperature trend were consistent with time.

Keywords: composite material; infrared thermal imaging method; pultruded sheet; static tensile test; testing machine; wind power blade.