Emerging 3D printing technologies and methodologies for microfluidic development

Anal Methods. 2022 Aug 4;14(30):2885-2906. doi: 10.1039/d2ay00798c.

Abstract

This review paper examines recent (mostly 2018 or later) advancements in 3D printed microfluidics. Microfluidic devices are widely applied in various fields such as drug delivery, point-of-care diagnosis, and bioanalytical research. In addition to soft lithography, 3D printing has become an appealing technology to develop microfluidics recently. In this work, three main 3D printing technologies, stereolithography, fused filament deposition, and polyjet, which are commonly used to fabricate microfluidic devices, are thoroughly discussed. The advantages, limitations, and recent microfluidic applications are analyzed. New technical advancements within these technology frameworks are also summarized, which are especially suitable for microfluidic development. Next, new emerging 3D-printing technologies are introduced, including the direct printing of polydimethylsiloxane (PDMS), glass, and biopolymers. Although limited microfluidic applications based on these technologies can be found in the literature, they show high potential to revolutionize the next generation of 3D-printed microfluidic apparatus.

Publication types

  • Review

MeSH terms

  • Drug Delivery Systems
  • Lab-On-A-Chip Devices
  • Microfluidics* / methods
  • Printing, Three-Dimensional*
  • Stereolithography