Assessment of Pozzolanic Activity of Ground Scoria Rocks under Low- and High-Pressure (Autoclave) Steam Curing

Materials (Basel). 2022 Jul 3;15(13):4666. doi: 10.3390/ma15134666.

Abstract

Two sources of natural scoria rocks were procured and ground for use in concrete as natural pozzolans (NP1 and NP2). The evaluation of their pozzolanic reactivity is carried out using different techniques and approaches. The primary goal of employing these techniques is to monitor the amount of portlandite (CH=Ca(OH)2) consumed during steam curing at low or high pressure. The pozzolanicity of NP powders is determined either directly by monitoring CH variation or indirectly by compressive strength and microstructure development. Autoclave curing is known to stimulate the pozzolanicity of the inert siliceous and aluminosiliceous materials under its high-pressure steam conditions. Both steam-curing conditions were applied in this investigation. In this study, X-ray diffraction, scanning electron microscope, thermogravimetric, Fourier transform infrared, and isothermal analyzers were used. It is concluded that the nature and types of minerals in SR determine their pozzolanic reactivity as either low-pressure steam-reactive or high-pressure steam-reactive cementitious materials. Due to the nature of their silicate structures, notably single-chain or 3D-framework structures, plagioclase feldspars (albite-anorthite) minerals are high-pressure steam-reactive minerals, whereas pyroxene (enstatite and diopside) minerals are low-pressure steam-reactive minerals. Using high-pressure steam curing, varied replacement levels of up to 60% were achieved in NP1, with a consistent strength activity index (SAI) of 99%, while an SAI of 79% was obtained with NP2. During low-pressure steam curing, NP1 and NP2 consumed around 72 and 80% of portlandite, respectively, demonstrating their relative pozzolanic reactivity. When compared to the control concrete mix, the strength activity indices of NP1, NP2, and class F fly ash in their normal concrete mixes reached 74.3, 82, and 73.7%, respectively, after 56 days of normal curing conditions.

Keywords: autoclave curing; low-pressure steam curing; nano-tobermorite formation; pozzolanicity; scoria rocks; single-chain and 3D-silicate minerals.

Grants and funding

This research received no external funding.