The electrochemical nitrate reduction reaction (NITRR), which converts nitrate to ammonia, is promising for artificial ammonia synthesis at mild conditions. However, the lack of favorable electrocatalysts has hampered its large-scale applications. Herein, we report the batch-scale synthesis of three-dimensional (3D) porous Cu@Cu2O microspheres (Cu@Cu2O MSs) composed of fine Cu@Cu2O nanoparticles (NPs) using a convenient electric explosion method with outstanding activity and stability for the electrochemical reduction of nitrate to ammonia. Density functional theory (DFT) calculations revealed that the Cu2O (111) facets could facilitate the formation of *NO3H and *NO2H intermediates and suppress the hydrogen evolution reaction (HER), resulting in high selectivity for the NITRR. Moreover, the 3D porous structure of Cu@Cu2O MSs facilitates electrolyte penetration and increases the localized concentration of reactive species for the NITRR. As expected, the obtained Cu@Cu2O MSs exhibited an ultrahigh NH3 production rate of 327.6 mmol·h-1·g-1cat. (which is superior to that of the Haber-Bosch process with a typical NH3 yield <200 mmol h-1g-1cat.), a maximum Faradaic efficiency of 80.57%, and remarkable stability for the NITRR under ambient conditions. Quantitative 15N isotope labeling experiments indicated that the synthesized ammonia originated from the electrochemical reduction of nitrate. Achieving the batch-scale and low-cost production of high-performance Cu@Cu2O MSs electrocatalysts using the electric explosion method is promising for the large-scale realization of selective electrochemical reduction of nitrate toward artificial ammonia synthesis.
Keywords: 3D porous Cu@Cu2O microspheres; electric explosion method; electrochemical ammonia synthesis; mass production; nanoparticle agglomeration.