Evaluation of Strong Cation Ion-Exchange Resin Cost Efficiency in Manufacturing Applications-A Case Study

Polymers (Basel). 2022 Jun 13;14(12):2391. doi: 10.3390/polym14122391.

Abstract

The effective ionic capacities of strong cation ion-exchange resins were investigated and compared using conditions similar to those found in white goods, in order to establish behavioral differences between commercial products and evaluate their capacity in a broader business context. Nine different products of equivalent TDS (Technical Data Sheet) capacity were observed to examine their differences in approximately real-life conditions. For a broader context of applicability analysis, besides the absolute ionic operating capacity, the following additional factors were included in the evaluation: the standard deviation in the resins' performances and their relative prices. A complete method for material applicability evaluation was hereby proposed and shown to offer cost factor benefits of up to 21.1% within the range of products examined, in comparison to a cost-only evaluation for equivalent materials.

Keywords: behavioral difference; cost efficiency; cost-based design optimization; cost-efficiency; effective ionic capacity; energy efficiency; ion-exchange resin; material applicability evaluation; water softening.