Based on the mathematical modeling and operational optimization studies of reverse osmosis (RO) and multistage flash (MSF) desalination, the structural optimization of the hybrid process was specially studied in this work with the consideration of reducing comprehensive expenses under given operational conditions. Firstly, according to the process mechanism and flowchart of the RO and MSF seawater desalination technologies, seven hybrid structures with different feed conditions were designed, and their connection equations were established for numerical calculation. Then, in order to evaluate the economic performance of the hybrid systems with different structures, the hourly average operational cost equations of RO and MSF processes were established and formulated as the comprehensive evaluation indicators. Next, with a given water production requirement, simulation calculations of the hybrid system with seven different structures were performed. The results show that the hybrid system with the fourth structure has the lowest operational cost of 4.6834 CNY/m3, and at the same time it has the lowest blowdown. However, if we take GOR or production water temperature as the target, the optimal structure of the hybrid system is the fifth or the seventh option. The obtained results are helpful in structural optimization of the hybrid system with aspects of operational cost reduction, maximum GOR, or minimizing the wastewater discharge.
Keywords: MSF; RO; desalination; modeling; operational cost; simulation; structural optimization.