In the present work, the properties of graphene-nanoplates/aluminum (GNPs/Al) composites with a heterogeneous matrix design were investigated. The advantage of the heterogeneous matrix was investigated by the finite element method. Then, 0.6 wt.% (GNPs/6061Al)/2024Al (heterogeneous matrix) and 0.6 wt.% GNPs/6061Al composites were prepared by ball milling, pressure infiltration technology, and hot extrusion. The aggregation of GNPs was eliminated and the interlayer slide of GNPs was observed. Mechanical property test results show that the mechanical properties of the heterogeneous matrix composite are better than that of a homogeneous matrix composite, including strength, elastic modulus, and plasticity. It is assumed that the heterogeneous matrix design enhances the non-uniform stress field during the deformation treatment. This improves the dispersion of GNPs, grain refinement, and produces the few-layer graphene (FLG), thus enhancing the strengthening effect of GNPs. Meanwhile, heterogeneous matrix design is thought to introduce more hardening mechanisms to increase the plasticity of materials and improve the intrinsic trade-off of strength and toughness.
Keywords: finite element analysis (FEA); mechanical properties; metal-matrix composites (MMCs); microstructures.