A Review on Modeling Cure Kinetics and Mechanisms of Photopolymerization

Polymers (Basel). 2022 May 19;14(10):2074. doi: 10.3390/polym14102074.

Abstract

Photopolymerizations, in which the initiation of a chemical-physical reaction occurs by the exposure of photosensitive monomers to a high-intensity light source, have become a well-accepted technology for manufacturing polymers. Providing significant advantages over thermal-initiated polymerizations, including fast and controllable reaction rates, as well as spatial and temporal control over the formation of material, this technology has found a large variety of industrial applications. The reaction mechanisms and kinetics are quite complex as the system moves quickly from a liquid monomer mixture to a solid polymer. Therefore, the study of curing kinetics is of utmost importance for industrial applications, providing both the understanding of the process development and the improvement of the quality of parts manufactured via photopolymerization. Consequently, this review aims at presenting the materials and curing chemistry of such ultrafast crosslinking polymerization reactions as well as the research efforts on theoretical models to reproduce cure kinetics and mechanisms for free-radical and cationic photopolymerizations including diffusion-controlled phenomena and oxygen inhibition reactions in free-radical systems.

Keywords: cationic photopolymerization; free-radical photopolymerization; mechanistic model; phenomenological model; reaction kinetics.

Publication types

  • Review

Grants and funding

The research work was performed within the COMET-project ’Photostructurable Encapsulation Molds and Magnetic Composites’ (project-no.: VII-1.S2) at the Polymer Competence Center Leoben GmbH (PCCL, Austria) within the framework of the COMET-program of the Federal Ministry for Climate Action, Environment, Energy, Mobility, Innovation and Technology and the Federal Ministry for Digital and Economic Affairs with contributions by the Graz University of Technology. The PCCL is funded by the Austrian Government and the State Governments of Styria, Lower Austria and Upper Austria.