Microfluidic devices offer excellent heat transfer, enabling the biochemical reactions to be more efficient. However, the precision of temperature sensing and control of microfluids is limited by the size effect. Here in this work, the relationship between the microfluids and the glass substrate of a typical microfluidic device is investigated. With an intelligent structure design and liquid metal, we demonstrated that a millimeter-scale industrial temperature sensor could be utilized for temperature sensing of micro-scale fluids. We proposed a heat transfer model based on this design, where the local correlations between the macro-scale temperature sensor and the micro-scale fluids were investigated. As a demonstration, a set of temperature-sensitive nucleic acid amplification tests were taken to show the precision of temperature control for micro-scale reagents. Comparations of theoretical and experimental data further verify the effectiveness of our heat transfer model. With the presented compensation approach, the slight fluorescent intensity changes caused by isothermal amplification polymerase chain reaction (PCR) temperature could be distinguished. For instance, the probability distribution plots of fluorescent intensity are significant from each other, even if the amplification temperature has a difference of 1 °C. Thus, this method may serve as a universal approach for micro-macro interface sensing and is helpful beyond microfluidic applications.
Keywords: PCR; heat transfer; liquid metal; measurement; microfluidics; temperature monitoring.