The production process of construction profiles from natural fibre-reinforced polymer composites, as well as their assembly, generates considerable amounts of waste. The study analysed the possibility of utilising the said waste to produce profiles with the same intended use as products made from the primary material. The analysis involved the recycling of rice husk-reinforced PVC profiles. As a result of the applied post-processing, a composite of higher homogeneity and better filler dispersion than the product made of primary material was obtained. A slight improvement in thermal properties was observed. From the DSC test, Tg values of 78 °C and nearly 80 °C were obtained, while from the TGA test, mass loss values of 0.6% and 0.4% and the decomposition temperatures of 211 °C and 217 °C were noted for profiles of primary and secondary material, respectively. A softening temperature of 75 °C was obtained for primary material profiles, while nearly 77 °C was obtained for secondary. The more favourable mechanical properties of recycled profiles were also maintained. The higher value of flexural strength, flexural modulus, impact strength and hardness by 31%, 24%, 48% and 40% were obtained, respectively. After hydrothermal cycling, the same properties were higher for secondary material profiles by 35%, 20%, 68%, and 67%, respectively. The recorded level of performance properties of recycled products, better than those of primary material standard construction products', allows us to conclude that profiles made of waste are useful for façade claddings.
Keywords: construction profiles; microstructure analysis; performance properties; recycling; rice husk-reinforced PVC composite; thermal and mechanical properties.