This pilot study aimed to develop a production line for SRF production from RDF by extracting prohibited materials, grinding, and drying, and the energy potential for using SRF in the cement industry as an alternative fuel was evaluated. This paper defined the main characteristics of RDF, which were obtained after the separation of the biological fraction from MSW at an MBT plant. According to its characteristics, RDF can only be used for incineration in the CPP to obtain heat and energy. The produced SRF meets the requirements for fuel from waste and can be used as an alternative fuel for clinker firing. A technological process line for SRF production from RDF has been developed by adding technical units to the existing MBT line. The SRF production line yield was calculated as 4.47 t/h. At the end of the SRF production process, the moisture content of the finished product decreased by 85%, and the volume decreased by 18%. The obtained SRF had a high calorific value, low moisture content, and a permissible value of chlorine and mercury. It was proposed that the produced SRF and sewage sludge (already used during the clinker firing process) be utilized as alternative fuels since they correspond to the oxide composition of the finished clinker in elemental and oxide composition. A calculation to assess the economic and environmental efficiency of the use of SRF in the cement kiln was conducted. The result showed that using 10% SRF as a substitute fuel for coal used in clinker roasting at 1.92 t/h would save 601.7 USD/h coal costs. This use of SRF will emit 3.7 t/h CO2 and achieve net savings of 754.7 USD/h.
Keywords: CO2 emissions; Cement industry; Energy sources; Resource recovery; SRF production; Sewage sludge.
© 2022. The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature.