The anchor effect in nanomolding technology (NMT) refers to the effect that polymer nanorods in nanopores on metal surfaces act as anchors to firmly bond the outside polymer components onto the metal surface. In this work, the influences of thermal treatments on the anchor effect are studied at microscopic level from the perspective of interfacial interaction by a model system (poly(n-butyl methacrylate) (PBMA) and alumina nanopore composite). The differential scanning calorimeter and fluorescence results indicate that the formation of a dense polymer layer in close contact with the pore walls after proper thermal treatments is the key for a strong interfacial interaction. Such polymer layers were formed in NMT products composed of PBMA and aluminum after slow cooling or annealing, with an up to eighteen-fold improvement of the interfacial bonding strength. The polymer chains near the nanopore walls eliminate the thermal stress induced by the mismatch of thermal expansion coefficients through relaxation over time and remain in close proximity with the pore walls during the cooling process of nanomolding. The above dynamic behaviors of the polymer chains ensure the formation of stable interfacial interaction, and then lead to the formation of the anchor effect.
Keywords: anchor effect; interfacial bonding strength; interfacial fluorescence resonance energy transfer; nanomolding technology.