Despite silicon being a promising candidate for next-generation lithium-ion battery anodes, self-pulverization and the formation of an unstable solid electrolyte interface, caused by the large volume expansion during lithiation/delithiation, have slowed its commercialization. In this work, we expand on a controllable approach to wrap silicon nanoparticles in a crumpled graphene shell by sealing this shell with a polydopamine-based coating. This provides improved structural stability to buffer the volume change of Si, as demonstrated by a remarkable cycle life, with anodes exhibiting a capacity of 1038 mA h/g after 200 cycles at 1 A/g. The resulting composite displays a high capacity of 1672 mA h/g at 0.1 A/g and can still retain 58% when the current density increases to 4 A/g. A systematic investigation of the impact of spray-drying parameters on the crumpled graphene morphology and its impact on battery performance is also provided.
© 2021 The Authors. Published by American Chemical Society.