Facing COVID-19 pandemic: development of custom-made face mask with rapid prototyping system

J Infect Dev Ctries. 2021 Jan 31;15(1):51-57. doi: 10.3855/jidc.13384.

Abstract

Background: COVID-19 is a global pandemic. The virus spreads through respiratory droplets and close contact. Therefore, the availability of personal protective equipment (PPE) for healthcare professionals is essential. 3D printing technology could represent a valid option to ameliorate PPE shortages.

Methodology: Custom-made face mask were designed on the basis of facial scan and then 3D-printed. The whole protocol is executed with freeware software and only required a 3D printer. Six healthcare workers wore the device weekly thus expressing a judgment regarding quality of work, respiratory and skin comfort.

Results: The estimated total cost of a single mask is approximately 5 USD. The virtual design of a complete mask lasted 68 minutes on average. Most healthcare workers rated comfort as very good.

Conclusions: Based on the encouraging results obtained, we can confidently confirm that custom-made masks are novel and useful devices that may be used in the fight against COVID-19.

Keywords: 3D-printed; COVID-19; PPE; face mask; personal protective equipment.

MeSH terms

  • COVID-19 / prevention & control*
  • Equipment Design / instrumentation
  • Equipment Design / methods*
  • Female
  • Health Personnel / statistics & numerical data
  • Humans
  • Male
  • Masks / economics
  • Masks / standards*
  • Printing, Three-Dimensional* / economics