Li metal holds great promise to be the ultimate anode choice owing to its high specific capacity and low redox potential. However, processing Li metal into thin-film anode with high electrochemical performance and good safety to match commercial cathodes remains challenging. Herein, a new method is reported to prepare ultrathin, flexible, and high-performance Li-Sn alloy anodes with various shapes on a number of substrates by directly stamping a molten metal solution. The printed anode is as thin as 15 µm, corresponding to an areal capacity of ≈3 mAh cm-2 that matches most commercial cathode materials. The incorporation of Sn provides the nucleation center for Li, thereby mitigating Li dendrites as well as decreasing the overpotential during Li stripping/plating (e.g., <10 mV at 0.25 mA cm-2 ). As a proof-of-concept, a flexible Li-ion battery using the ultrathin Li-Sn alloy anode and a commercial NMC cathode demonstrates good electrochemical performance and reliable cell operation even after repetitive deformation. The approach can be extended to other metal/alloy anodes such as Na, K, and Mg. This study opens a new door toward the future development of high-performance ultrathin alloy-based anodes for next-generation batteries.
Keywords: Li anodes; Li dendrites; Li-metal batteries; flexible batteries; stamping.
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