Comparison of CAD-CAM and traditional chairside processing of 4-unit interim prostheses with and without cantilevers: Mechanics, fracture behavior, and finite element analysis

Abstract

Statement of problem: How processing by computer-aided design and computer-aided manufacturing (CAD-CAM) or traditional chairside fabrication techniques affects the presence of defects and the mechanical properties of interim dental prostheses is unclear.

Purpose: The purpose of this in vitro study was to compare the effects of CAD-CAM versus traditional chairside material processing on the fracture and biomechanical behavior of 4-unit interim prostheses with and without a cantilever.

Material and methods: Two types of 4-unit interim prostheses were fabricated with abutments on the first premolar and first mandibular molar, one from a prefabricated CAD-CAM block and one with a traditional chairside polymer-monomer autopolymerizing acrylic resin (n=10). Both groups were assessed by compressive strength testing and additionally with or without a cantilevered second molar by using a universal testing machine with a 5-kN load cell. A finite element model (FEM) was built by scanning both prosthesis designs. Finite element analysis (FEA) replicated the experimental conditions to evaluate the stress distribution through the prostheses.

Results: Interim fixed prostheses manufactured by CAD-CAM showed significantly higher mean fracture loading values (3126 N to 3136 N) than for conventionally made interim fixed prostheses (1287 N to 1390 N) (P=.001). The presence of a cantilever decreased the fracture loading mean values for CAD-CAM (1954 N to 2649 N), although the cantilever did not influence the traditional prostheses (1268 N to 1634 N). The highest von Mises stresses were recorded by FEA on the occlusal surface, with the cantilever design, and at the transition region (connector) between the prosthetic teeth.

Conclusions: Interim partial prostheses produced by CAD-CAM had a higher strength than those manufactured traditionally. The presence of a cantilever negatively affected the strength of the prostheses, although the structures manufactured by CAD-CAM still revealed high strength and homogenous stress distribution on occlusal loading.