A Pathway toward a New Era of Open-Cell Polyurethane Foams-Influence of Bio-Polyols Derived from Used Cooking Oil on Foams Properties

Materials (Basel). 2020 Nov 16;13(22):5161. doi: 10.3390/ma13225161.

Abstract

In order to create greener polyurethane (PUR) foams, modified used cooking oils (UCO) were applied as starting resources for the synthesis of bio-polyols. The bio-polyols were produced using transesterification of UCO with diethylene glycol (UCO_DEG) and triethanolamine (UCO_TEA). Next, open-cell PUR foams were synthesized by replacing 20, 40, 60, 80 and 100% of the petrochemical polyol with the bio-polyol UCO_DEG or UCO_TEA. It was observed that an increasing bio-polyol content (up to 60%) led to an increase of the closed cell content. However, a further increase in the bio-polyol content up to 100% resulted in foam cell opening. The bio-foams obtained in the experiment had an apparent density of 13-18 kg/m3. The coefficient of thermal conductivity was determined at three different average temperatures: 10, 0 and -10 °C. The PUR bio-foams modified with bio-polyol UCO_TEA had lower values of thermal conductivity, regardless of the average temperature (35.99-39.57 mW/m·K) than the foams modified with bio-polyol UCO_DEG (36.95-43.78 mW/m·K). The compressive strength of most of the bio-foams was characterized by a higher value than the compressive strength of the reference material (without bio-polyol). Finally, it was observed that the bio-materials exhibited dimensional stability at 70 °C.

Keywords: bio-polyols; green open-cell polyurethane foams; modified used cooking oil; spray foams.